It's certainly a balancing act, yet we do it every time
we make a pass down the racetrack in a drag race application. We've done
the research and selected our octane level and we've predicted what we feel is
the best distillation curve for our application. Yet when all is said and
done the car goes out and just doesn't run down the race track like it should.
To understand superheating and how it relates to our program we have to realize
that this event is created on purpose in direct injection engines to cause the
fuel to vaporize almost instantaneously. As we talked about earlier, EFI
systems don't have the advantage of pre-emulsed fuel prior to introduction to
the cylinder. So they only have milliseconds prior to the combustion process to
take a solid fuel column and turn it into a vapor. Hence superheating of
fuel was introduced. This superheated fuel would expand
greatly when introduced into a lower pressure cavity and as the temperature of
the fuel was increased vaporization would increase accordingly. The
downside
to this concept is simple. The hotter fuel would increase ambient air
temperature in the chamber increasing molecule size and decreasing total
cylinder fill percentage. But at the correct percentage, the increase in
vaporization and resultant effect of more complete combustion would more than
offset this volumetric efficiency loss up to a point.
Now in a modern day carbureted engine, the fuel is atomized quite well, however,
if the engine doesn't appear to be accelerating through the first few
moments of the pass, superheating may be the answer. Now, you can't
simulate the phenomenon the way the GDI systems do, but you can make a few
changes to your program to come close.
The first area to look is of course fuel selection. Have you selected a
fuel that has too high an octane rating and the fuel is resisting combustion as
a
result of lower than anticipated cylinder pressure? Are you required by
the sanctioning body to use a particular brand of fuel? These are
oftentimes the
two biggest problems in a program.
The second area is the fuels distillation curve. The base properties of
the fuel may vaporize at 70-80 degrees but some of the higher calories may
require
more temperature to vaporize and won't become burnable in the time allowed to
perform the task. As a result this more resistant fuel burns out the pipes
or
doesn't burn at all.
A couple of quick fixes for this is of course to select a fuel that offers lower
overall temperatures to vaporize, hence an increase in burn capability. A
second simple option is increasing your sparkplug tip temperature or the tip
length to increase the fuels temperature as it comes into the chamber.
This is a great fine tuning tool.
But if you're program is a little further out or you just really need to find
out where you're at, start increasing the engine staging temperature and/or
intake manifold temperature.

Bethlehem
Sparkplug company in 1917 developed
this sparkplug to offset the poor performance
characteristics of the fuels of that era.
Every engine program has a particular temperature curve that it will want to
operate at for a specific load and a specific fuel. Finding that curve is
not
real difficult. We all know that in a typical program, staging your
vehicle at 130 degrees is too cold. Staging at 220 is too hot. So start
moving your
baseline up or down and map the changes in acceleration. If you see the
car picking up on the front half, keep increasing the stage temp until you
see it lose on the back half. Now its time to start moving timing, plug
heat range and/or tip length to recover that back half E.T. Either way,
superheating and temperature curves are fine tuning tools that everyone needs to
be aware of to optimize their program.
Thanks for reading.